Sewing for Men: Men’s Cycling Jersey

Today's Sewing For Men contributor is Carolyn from Fake It While You Make It! She's sharing this awesome cycling jersey she sewed. Wow.


First of all, I'd like to thank Andrea for inviting me to be part of this series. I am constantly amazed by the fact that someone else would want to hear me babble on about my sewing projects. So thank you, Andrea! And I can't wait to see what the other ladies have made!

Of all the things that I've made over the last decade or so (and there have probably been hundreds), I've made only three things specifically for my husband. I blame this on the fact that I was probably a bit put off when Ben accidentally destroyed the very first thing that I made for him – a knit hat made out of some ridiculously expensive Italian merino yarn that he accidentally threw in in the washing machine thereby shrinking it up to about the size of a yarmulke. Needless to say it was years before I made him something again and when I finally got around to it I was much smarter.

And by much smarter, I mean that the hat that I sewed for him that time was entirely machine washable. And despite that hat being a hit (much loved and much worn) it was years before I considered making something else for him. This probably comes down to the fact that women's clothes just seem so much more interesting to make but after seeing Kelli's amazing versions of McCalls 6044 I knew that I was wrong in believing that men's clothes had to be boring and I knew that it was time to finally sew something again for my long-suffering husband. Fast forward a couple of weeks and Ben got his very own version of McCalls 6044 and I was once again reminded that he is a very worthy recipient of handmade clothes given that he posed for the most ridiculous photos known to human-kind and he wears this shirt often.

So when Andrea asked me to be part of a series involving sewing for men I jumped right on board and asked Ben what he would like me to make for him. He immediately said "a bike jersey" to which I responded by giving him some sort of obnoxious face and saying "No seriously. What do you want me to make for you?" But the more that I thought about it the more that I realized that I probably could make him a bike jersey and gosh darn it, with a little effort I could probably make him a fantastic one.

At first I considered just tracing one of the bike jerseys that he currently owns for a pattern, but after scouring the internet I came across a Green Peppers pattern that was just what Ben was looking for so I ended up opting for the lazy busy woman's route and I purchased the pattern. The pattern itself is great but there are no finished measurements on the pattern so I ended up laying out the pattern pieces and measuring three different sizes to figure out which one to make. A word of warning here – this pattern is designed to have very little ease (and perhaps even negative ease) so choose your size carefully. In the end, even though Ben measures around 36 inches for his chest, I sewed up the size for a 40 inch chest and that ended up being just the fit that Ben's was looking for.

As for the fabric, I knew that we needed something that would be well-suited for a biking jersey – in this case, a stretch fabric that wicks moisture away from the body – and I found two fabrics that fit the bill at Seattle Outdoor Fabrics. Can I just say how entertaining it is to watch a grown man stand in front of a line of fabrics saying "I want the blue with the yellow. No, the red with the blue. No, I think the red with the gray. Uh, I can't decide!" It's nice to know that I married someone as indecisive as myself.

In the end we went with a reddish-orange for the main color and a gray for the contrasting fabric. I also opted to make the collar in the contrasting color and I added some bands to finish the arms rather than just hemming them. And as for the length of the jersey, according to Ben it's perfect and apparently that's something that's pretty important in a cycling jersey given that you're bent over the whole time that you're wearing it.

Now that' it's done I think that I can firmly put this cycling jersey in the "success" category given that Ben has already requested another one – this time with long sleeves and made out of wool jersey. He's come a long way from accidentally destroying my handmade goods and I'm thinking that he may have earned one or two more items (that is, of course, if he manages not to get bike grease all over this one).


Thanks, Carolyn!

I've started a Sew for Men Flickr group! If you'd like, join the group and add photos of anything you've sewn for a man so we can all get inspiration! Find theSew for Men Flickr group here.


  1. says

    This is awesome. I have a very tall husband training for an ironman (ie lots of time on a bike) It is impossible to find a Jersey that fits his body but is long enough. He ends up with a beyond burned patch on his lower back by the end of the season.
    Thanks for the pattern link and review the timing is fantastic! Your version turned out very nice.

  2. Kristen says

    Wow!!! That looks perfectly done and so professional! I too have to agree the details are amazing and the color combo is spot on!

  3. says

    Wow! That looks incredible. My husband is an avid cyclist and I detest spending $70+ for decent bike jerseys, only to have him not completely happy with the fit.
    This would be a perfect project for me to do for him. How difficult is it to sew? The pattern is classified as a level “medium”.

  4. says

    I am beyond impressed. This is a super-wow. Bike jerseys can be so finicky or sizing and expensive to buy. I have tailored pre-made ones for myself but I never really considered making one from scratch. The back pockets are perfect! Well done!

  5. says

    Of course I had to take a look at the ridiculous photos you linked to and you know, my husband is also a biker and also small in size and also loves to pose funny for pictures. His name is also three letters! Lol – they’re kind of a bit the same : )

  6. Liz says

    I love it… It looks so professional. I’m going to sew my own tomorrow. Did you serge the seams or use a regular zigzag stitch.? Any suggestions before I get started?

  7. says

    Hi Liz – I sewed the seams with a shallow zig-zag stitch and then finished the seams up with the serger afterwards (I did this because I’m a big scardy-cat and a zig-zag is much easier to rip out if I make a mistake :)

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